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  1. Consumer
  2. Low Carbon Aluminum & Mass Balance Approach explained

Low Carbon Aluminum

Certified CO₂‑reduced aluminum for packaging applications

A data-based way to reduce the carbon footprint of aluminum-based packaging in packaging, without modifying existing product designs, processes, or production lines.

Reach out to our experts

Why Low Carbon Aluminum matters?

Aluminum is widely used in flexible packaging due to its barrier performance, formability, and recyclability. However, conventional primary aluminum production is energy‑intensive and typically associated with comparatively high CO₂eemissions.

Low Carbon Aluminum refers to aluminum with a verified, reduced cradle‑to‑gate product carbon footprint (PCF), achieved through the use of renewable electricity, recycled content, or both. The material maintains the same technical functionality as conventional aluminum. 

Constantia Flexibles currently supplies Low Carbon Aluminum for applications such as dairy, processed foods, pharmaceuticals, and battery components. These long‑standing uses demonstrate the material’s technical suitability in established packaging formats.

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What defines Low Carbon Aluminum?

Low Carbon Aluminum is aluminum with a third party verified CO₂e footprint, which is reduced compared to conventional market averages. Reductions are typically achieved through:

  • Use of renewable energy in primary production
  • Use of recycled aluminum, which generally requires 95% less energy than primary production
  • A certified mass‑balance system enabling transparent allocation of reduced‑carbon inputs

 

Want to know more?

Reach out to your counterpart at Constantia Flexibles or send a request to our experts.

Constantia Flexibles currently offers two PCF options for rolled plain foil.

These values represent cradle‑to‑gate emissions calculated using standardized methodologies, specifically ISO 14067 and ISO 22095, and are certified by independent third parties.

≤ 6.1 t CO₂e/t

based on primary aluminum produced with renewable energy.

≤ 4.5 t CO₂e/t

based on aluminum produced with renewable energy, combined with recycled content.


Key benefits.

By selecting Low Carbon Aluminum, customers can:

Reduce

the cradle-to-gate carbon footprint of the aluminum used in their packaging components, based on verified PCF values

Implement

changes without modifying product designs or production lines.

Avoid

requalification steps, since technical performance remains unchanged.

Use

Low Carbon Aluminum verified by independent third parties.

Strengthen

the traceability of material related emissions within Scope 3 reporting.

Support

corporate emission reduction strategies with documented high quality data.

Applications

Low Carbon Aluminum can be allocated to existing aluminum-based packaging applications, including but not limited to: Dairy lids, Cheese foil, Pharmaceutical blister lidding, Coffee capsules, Trays, Battery foils.

View all options

Why leading brands choose Constantia Flexibles

Leading brands choose to work with Constantia Flexibles because we provide documented and independently verified product carbon footprint values, supported by long‑standing supply chain partnerships that ensure reliability and consistency.

Our materials demonstrate proven technical performance in commercial applications, giving customers confidence that product functionality remains unchanged. In addition, we offer structured support for Scope 3 emissions reporting and broader decarbonization strategies by supplying traceable, audit‑ready data.

Our approach is aligned with both current and upcoming EU requirements for transparent and substantiated environmental claims, helping customers communicate material‑related information responsibly and in line with regulatory expectations.

Best practice example ComforLid

ComforLid, part of the Constantia Flexibles Ecolutions portfolio, demonstrates how material refinements can reduce material usage and the CO₂ footprint of the aluminum component. 

 

Recent updates include:

Reduction of the aluminum layer from 50 μm to 45 μm

Reduction of the coextruded PP layer from 40 g to 35 g

Use of verified Low Carbon Aluminum

These refinements result in:

43%

up to 43% lower CO₂ emissions for the aluminum component, compared with the previous specification

43%

25%

Up to 25% less plastic than conventional snap‑on lids

25%

ComforLid has received three WorldStar Awards from the World Packaging Organisation

in the categories Packaging Materials & Components and Non‑Alcoholic Beverages.

Discover why ComforLid received three WorldStar Awards

Get expert support on Low Carbon Aluminum

EcoAlu Team

consumer.products@cflex.com
Write E-mail

You can also reach us through our contact form

We usually answer within 3-5 business days. Contact Form

Frequently Asked Questions (FAQ)

Aluminum with a verified, reduced cradle‑to‑gate CO₂ footprint, typically achieved through renewable energy, recycled content, or both.

Yes. Technical performance such as barrier properties and formability remains unchanged.

Via third‑party validation (e.g., TÜV Süd), ISO‑aligned methodologies, and a certified Mass Balance system.

Discover the details

It reduces the cradle‑to‑gate PCF of the aluminum component. Total package impact depends on all materials and life‑cycle stages.

How we ensure credibility

Our approach is grounded in traceability, transparent documentation, and independent verification. All supplier data must follow recognized international PCF methodologies to ensure a consistent basis for calculation.

Our calculation methodology for determining the product carbon footprint is independently verified by TÜV Süd, an accredited third‑party body, ensuring that the underlying approach and data basis meet recognized international standards. To maintain methodological integrity, we apply a certified mass‑balance system that links the volume of low‑carbon input purchased to the amount attributed to our output.

Our sourcing practices also align with the principles of the Aluminium Stewardship Initiative (ASI), supporting responsible production and improved material traceability across the value chain. In addition, product carbon footprints are validated using standards such as ISO 14067 and ISO 22095, ensuring that all communicated values are derived from structured and internationally recognized frameworks.

Collectively, these measures help ensure that all information we provide is based on documented, verifiable, and transparently communicated data.

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